Georgian unveils 1972 VW Westfalia students retrofitted as electric vehicle
June 11, 2024
Georgian College students steered a major project to retrofit a 1972 Volkswagen Westfalia camper van as an electric vehicle, officially unveiling the final product this past weekend at the Georgian College Auto Show.
Artemis Denstedt, a Mechanical Engineering Technology student, was one of more than 30 students who participated in the collaborative project spanning multiple academic areas, including engineering and technologies, interior design and others.
VW project aligns with Georgian’s sustainability commitment
The project also aligns with Georgian’s commitment to the United Nations’ Sustainable Development Goals, which caught the interest of Scott McCrindle, Professor, Computer Studies, who is one of several faculty members who worked with the students.
Funding for the project comes from the Automotive Business School of Canada, Volkswagen Canada, Ontario Motor Vehicle Industry Council, Ideal Supply, and Ontario Association of Certified Engineering Technicians and Technologists. Faculty members also got support and training from electric vehicle kit supplier EV West at its affiliate non-profit, Electric Vehicle Training Center.
Quick facts about the electric Volkswagen:
- Will drive 100 kilometres on a single charge.
- Has a pop-up camper, table, and bench that folds flat to make room for a poster bed.
- Has 120 horsepower – double what its original engine had.
- Will eventually have a J1772 plug for charging, but that may be switched to a North American Charging System plug.
- Has a HyPer 9 – 144Vdc brushless motor.
- Has six Tesla batteries – 24 volts each.
- Rated for 38 kilowatts at 3600 rotations per minute.
- Has a HyPer 9 high voltage controller.
- Still has a transmission, which most electric vehicles don’t have. This means the driver can still use the gear shifter.
‘I’m blown away’
“I’m really proud of what we’ve done. I’m blown away,” said Hunter Moore, a Mechanical Engineering Technology student who was a project team lead and did everything from help remove old cabinetry, to make room for the new battery and motor.
“I was able to help mentor other students to help them put that connection between theoretical and practical. To explain these concepts to them – heat transfer for the brakes, suspension, etc. – I could show how their math translates to the car. That helped me get a deeper understanding of the topics I was learning in class, too.”
Nine Honours Bachelor of Interior Design students also created plans to redesign the interior of the vehicle in a vintage theme.
Now that the VW is complete, it will be used more as a marketing tool for the Georgian experience than for long-distance driving.
“The amount of collaboration and teamwork has been incredible,” said Rebecca Sabourin, Dean, Engineering and Environmental Technologies at Georgian.
“This revitalized van is not just a vehicle; it embodies our commitment to sustainability, innovation, and the preservation of automotive heritage. By integrating state-of-the-art electric powertrains and innovative battery management systems, we have transformed a vintage icon into a symbol of the future of transportation.”